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Surly Long Haul Trucker: Custom Disc Brake Bikepacking Setup – Manual Pedal


Latest image taken – 11/7/2017

After booking Colombia, it didn’t take much thought to decide whether or not I was going to build a new rig for this trip or bring my trucker. After shortly deciding on the trucker being the bike I’d be taking. I had to take a look to see what needed to be changed and swapped with updated parts. My Kokopelli rig was a 10spd drivetrain 32/24, with a 10/36 in the rear that sat on 2.1 tires. It was a solid rig that was capable of handling Kokopelli’s rocks, dirt and sand with no problem. I expected this bike to perform the same in Colombia. You can read more about Kokopelli’s Rig on this link. This bike was fully modified for that trip and retains most of the modifications today.

With my latest concoction, I changed a few things around. I adapted a front disc brake setup. This happened after my original forks brake mount snapped off during a crash in Colombia, that left me with no front brake on descents. Shortly after returning home here in the states, I bought and mounted a disc trucker fork to the long haul trucker frame. After my front brake failed after that crash, I knew instantly disc brakes would have been a far better choice due to the terrain and the load being carried.


Brakes:

I went with the TRP Spyre SLC road disc brake for my bike. TRP crafted a fine piece of aluminum and carbon for this brake. It’s light weight, designed for road and cx but can take on mud and mixed conditions. I think this is a great match for the rider looking for a bit more quality, functionality, ease of use and longevity. I see no issues with this brake on the long haul trucker going forward.

What I like most about it is that it actuates both pads simultaneously. This is different than other systems I’ve seen for mechanical systems. What I mean is, when touring you want your bike to have a solid setup this way you can focus on the riding and being there. Also you want to be able to fix your bike in a barn in any event you have a brake down. A straight cable to the the disc brake and a few turns to mount and adjust the disc brake and set.

Adjustment is a fly with this brake. It will require a hex tool and allen wrench to mount. I have mine mounted up easily to my existing Avid brake lever. The pull is very nice on this brake. I have a Shimano 180mm disc center lock rotor which will provide better stopping power and extended pad life. The Spyre SLC disc brake makes for a nice addition to my setup. It should suit most disc touring frames and comes with additional mounting hardware.

Wheels:

I’ve been wanting to get new wheels built for a while. I had my eyes set on the Mavic A719 rims laced to Shimano XT Disc Hubs with DT spokes. I was also stoked that this was my first official set of wheels I built myself.

Drivetrain:

For me drivetrain was a battle of trail and error. From the stock triple, to a double to now a 1×11 setup. I think after riding in different locations and getting a feel for the terrain you can get a better feel for a setup that works best for me. I now run a 1×11/42. This new setup is a keeper. It’s clean, light, shifts smooth and low maintenance will be required.

 

Frame:
Surly Long Haul Trucker
Fork/Headset:
Surly Long Haul Trucker, 4130 CroMo
Crankset/Bottom Bracket:
Shimano Deore
Pedals:
Shimano XTR M-980 Pedals/ MTB Bear Trap Platform
Drivetrain/Cog/Chainring/Chain:
Shimano XT, Shimano 32t 1x 11/42 Cassette 11spd
RearShifter:
Shimano XT SGS (Long Cage) 11spd
Handlebars/Stem:
Shimano Koyak MTB Crossbar
Saddle/Seatpost:
Thomson Masterpiece, Specialized Toupe
Brakes:
Front – TRP Spyre SLC Disc
Rear – Shimano V-Brake/
Leavers – Avid
Wheels /Hub/Tire:
Mavic A719 32h, Shimano XT Disc Hubs, DT Champion Spokes, WTB Riddler Tire 700×45 front/rear
Accessories:
Ergon GP2 Bar end grips, Outfitted with Revelate Designs bags

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